Challenge
A customer required the stable mass production of several million coils per month. Conventional single-spindle, single-piece winding machines demanded high initial investment and reached their productivity limits. Moreover, with limited floor space available, a more efficient winding solution was essential.
Solution
PRONEC enhanced its in-house multi-spindle winding machine, achieving five-piece winding per spindle. This innovative approach significantly increased productivity compared to the conventional single-piece method, enabling stable high-volume production. Although it took six months to fully stabilize quality, the outcome was a dramatic improvement in output per machine.
For manufacturers facing rising production costs or limited factory space, this solution offers a long-term, cost-effective alternative for coil manufacturing.
Results
The upgraded multi-spindle winding machine delivered the following benefits:
- Higher productivity: Five-piece winding per spindle dramatically improves throughput.
- Lower initial investment: Enables mass production with fewer machines.
- Efficient use of factory space: Reduced equipment count optimizes floor layout.
This production method is especially effective for long-term, large-scale manufacturing plans where cost savings and efficiency are critical.
Summary
By redesigning our multi-spindle winding machine, PRONEC provides manufacturers with a proven way to cut costs, boost output, and maximize factory space efficiency.
If you are considering scalable coil production solutions or seeking cost-effective manufacturing methods, please contact us through our inquiry form. Our engineers will be happy to discuss tailored solutions for your production needs.
Note: Multi-spindle winding requires more complex setup during production restarts.
Note: High-precision jigs are required, and product shapes/specifications are limited.